corrugated cardboard thickness chartcorrugated cardboard thickness chart

This style is especially strong because both the top and bottom have double the thickness of corrugated board. Industrial Physics uses cookies to give you the best experience whilst navigating our website. The box is usually closed with staples driven through the overlap area. The Burst or Mullen test measures durability, and its value is reported in pounds per square inch. Corrugated Comparison Chart. Types of corrugated box. Joint:The opposite edges of the blank glued, stapled, wire stitched, or taped together to form a box. A flute is " high. This flute type is popularly used in clamshell packaging. Quickfire guide to corrugated cardboard thickness grades. It is simply how much a square meter of the material would weigh in grams. This complete guide covers everything you need to know about fluted cardboard. per in.) Used to provide extra stacking strength or cushioning. Its dimension is 16 x 12 x 12. There are currently two tests in the . This cookie is set by GDPR Cookie Consent plugin. Please contact Pro Pac or call 888-318-0083 for your corrugated shipping cases. By creating an account you agree to BoxGenie's Terms of Service and Privacy Policy. . January 1, 2015 - TAPPI. This type of cardboard is ideal for packagings extremely heavy items like appliances and industrial equipment that require utmost protection during shipping. Each makeup will vary slightly in overall strength. Corrugated boxes are characterized by their flute profiles, which have a letter designation of A, B, C, E, or F. The flute profile is representative of the wall thickness of the corrugated box and is also a measure of the stacking ability and overall strength of the box. Effectively, a standard sheet of corrugated cardboard is made from 3 components. GSM is one of the most popular and precise methods of measuring cardboard thickness. The unit of measurement used to weigh paper is grams per square meter or GSM. Five Panel Folder (FPF) A single cut and scored piece features a fifth panel used as the closing flap, completely covering a side panel. CORRUGATED BOXES CS19.0.5 Issued: 2017AUG10 CORPORATE STANDARD File No. Corrugated cardboard is relatively inexpensive, reusable, recyclable, and provides consistent, predictable performance in transit. There are over 1,100 corrugated manufacturing facilities in the U.S. Looking to switch packaging partners, Pur wanted a design that would also serve as its own gift wrapping. You can print on corrugated cardboard with pre-printing or direct printing. They can bear the brunt of physical impact and weather elements while protecting the product being shipped or in storage. More than 95% of all goods consumed in North America are packaged and transported in corrugated packaging. Brown sheets constructed of one sheet of 200 lb. Inner Packing Piecesare scored and/or folded pieces of fiberboard used for cushioning, suspension and separation, and to fill voids. This material is then sandwiched between flat sheets of material to form corrugated fiberboard. This not only gives it excellent . This type of cardboard is called a single-wall board. Suitable for general use and transit packaging. These include a wide variety of build-ups, dividers, partitions and other inner packing pieces. They can also be cut and formed into custom-sized boxes. If so, then you might not need packaging thats extremely durable. Start building your custom box now to see a preview of how it will look! Box Manufacturer:An establishment that has equipment to score, slot, print and join corrugated or solid fiberboard sheets into boxes, and that regularly uses that equipment in the production of fiberboard boxes in commercial quantities. Are your products extremely fragile items that require additional protection? Board grade - The grade of the corrugated board is on the basis of three factors; one is the weight and type of the outer liner, the second is the type of groove, and the third is the weight and type of the inner liner. Sign me up for newsletters, including 20% off my first order, additional special offers, how-tos and more! Show off your brands unique style with a custom designed box. Paperboard is used to produce a variety of different types of packages such as cereal boxes. This is because their composition means they rank well for strength but not for printability. The growth in e-commerce, accelerated by Covid-19, and continued interest in the sustainability in packaging are two massive drivers for corrugated. Also, a rectangle of any of the component layers of containerboard, or of paper or a web of paperboard as it is being unwound from the roll. Different flute profiles can be combined in one piece of combined board. Try the "Matboard 1.5mm" option first. Our triple wall corrugated boxes offer the strength of wood crates at significant cost and weight savings. Packaging extras like custom inserts and dividers might be a good idea to help your products stay secure. 67 lb. So how does the breadth of choice factor in when it comes to the components of corrugated cardboard? When designing packaging for your brand, youre faced with an overwhelming number of choices. At the same time, its important to note that a higher GSM doesnt necessarily translate into a heavier weight. . The user makes both the flap and joint closures. There are many different types of corrugated sheets that vary in thickness, durability, and performance capabilities. These can be fully recycled materials, i.e., WBF (waste-based fluting medium), or semi-recycled materials, i.e., SC (semi-chemical process). Fluted Cardboard grades. Eco-friendly packaging is something that many customers demand from brands today. Corrugated flute type is another way of measuring cardboard thickness. Tensile Strength:Indicates the containerboards resistance to breaking when it is pulled into or through equipment during the converting and printing processes. F flute 0.8mm thickness. International Womens Day 2023 reflecting on progress. Outside dimensions are used in the carrier classifications and in determining pallet patterns. The outer liner is typically made of Kraft paper. . Lightweight and fine. Seam:The junction created by any free edge of a container flap or panel where it abuts or rests on another portion of the container and to which it may be fastened by tape, stitches or adhesive in the process of closing the container. Whats more, these boxes can be made to be much stronger. Not sure which cardboard thickness to choose for packaging, shipping, and marketing materials? By creating an account you agree to BoxGenie's. Corrugated material is measured by several factors, including bursting test, edge crush test, combined weight of material, maximum weight of contents, and outer dimensions. When closed, the outer flaps come within one inch of complete overlap. This type of cardboard is ideal for inner packaging components as its not as durable and strong as the other board styles. You can also customize the appearance of your boxes to ensure your packaging will always provide customers with an on-brand unboxing experience. For example, cardboard thickness is an important packaging component you must consider when choosing the best packaging for your brand. Cardboard thickness impacts the quality of printing. To reverse the calculation simply select "gsm 2 ->lbs" and enter a gsm value. Die Cut:The act of cutting raw material (such as combined board) to a desired shape (such as a box blank) by using a die. Uses include backing sheets for padded writing paper, partitions within boxes and the center ply or plies of solid fiberboard. The corrugated board packaging market was valued at over $262 billion in 2019, and is expected to reach nearly $400 billion by 2025. Double wall board with AB flute, a.k.a. These boxes are generally made from a single piece of corrugated fiberboard. Are you personally packing orders yourself and using a local delivery service? An article that is packed for shipment in a fully assembled or erected form. Some of the most common types include: Regular Slotted Container (RSC) All flaps have the same length, and the two out flaps are one-half the containers width, so that they meet at the center of the box when folded. This is a combination of the B and C flutes to create a 6mm thick fluting material. 71 ECT: 500 . Fun Fact: 30% of our volume comes from board grades we've developed in the last 8 years. Mixing flute profiles allows designers to adjust compression strength, cushioning strength and total thickness of the combined board. Honeycomb cardboard sheets. Type B Flute The box containing type B flute is excellent in resisting puncture and flat crush . A name or number identifies styles in common use. Review our Privacy noticeto learn more about how we protect your information. The raw materials used to make containerboard may be virgin cellulose fiber, recycled fiber or a combination of both. We can measure the environmental impact of your packaging and compare . The flute type is suitable for holding a wide range of items and is an ideal choice for business owners looking for a box that offers excellent protection and customization. Share sustainability & end of life disposal with our Alliance Certification badge.Learn more, 105 GSM WBF (the most common flute paper weight). Text paper is widely used the booklet printing, manual printing, catalogue printing. Corrugated Board, Corrugated Fiberboard:The structure formed by gluing one or more sheets of fluted corrugating medium to one or more flat facings of linerboard. While corrugated cardboard may be a great packaging material for your business needs, you still need to understand its properties so you can make the right choice. Our Sales team will be in touch within 48 hours. You can use corrugated board style to determine cardboard thickness. We understand that you rely on us for more than paperboard. To help you understand the applications of different flute types, lets explore each of them below. Stores the current language. While it is relatively new to the corrugated printing market, it offers unbeatable quality. per in. Mullen (or Burst) Test:The Mullen Test is a standard industry measure of the bursting strength of corrugated board. Popular styles include: One Piece Folder (OPF) One piece of board is cut so that it provides a flat bottom, with flaps forming the sides and ends, and extensions of the side flaps meeting to form the top. Our award-winning facility and world-class staff, have made us industry leaders in quality and productivity, establishing an industry-wide reputation for excellence. It has about 47 flutes per foot and is 1/8" in thickness. Weve all received a box that looks like it went through the wringer with tears and punctures all over the place. Paper is weighed in GSM: grams per square meter. When the liners and fluting are doubled, you get a double-wall board. Slit:A cut made in a fiberboard sheet without removal of material. You will have to pay for the added protection. Commonly it has been a 2 steps process: printing on paper / film and laminating onto the corrugated board. Great for printing. As your partner in packaging, were here to make sure your products make the best impression on your customersand that starts with the box. Its dimension is 15 x 12 x 10. This makes now the ideal time to see the benefits corrugated has to offer, in terms of flexibility, strength and affordability. Yet another double-wall fluting material that combines the E and B flutes to create a board that is both durable and suitable for printing. Fluting generally runs parallel to the height of a shipping box. A flute - The original flute profile for corrugated board. Common widths are 1/4 in. This symbol identifies the manufacturer and serves as a symbol of compliance with the stated specifics. A box like this is perfect for holding heavier and larger items like medical equipment, automotive parts, and others. Combined Board:A fabricated sheet assembled from several components, such as corrugated or solid fiberboard. Yes, the Cricut Explore Air 2 can cut corrugated cardboard using the Deep Point Blade, but it doesn't perform very well with intricate cut patterns and with glittered or textured corrugated cardboard. Get Quote. Score or Scoreline:An impression or crease in corrugated or solid fiberboard, made to position and facilitate folds. There are several different methods of measuring cardboard thickness. Carton:A folding box made from boxboard, used for consumer quantities of product. LE67 1PG, Tel: +44 (0)1530 512 700 Regular Slotted Container (RSC):A box style created from a single sheet of corrugated board. Caliper:Usually expressed in thousandths of an inch (mils) or sometimes referred to as points. Caliper measurements are also used as an indirect measure of manufacturing quality. Your request has been received. Corrugated board can be created with several differentflute profiles. Corrugated cardboard is still a great packaging choice and proves itself to be a strong material considering its light weight and affordability. Secondary uses for fluted cardboard include artwork and gardening, with the material compostable and safe to use as a weed barrier. There are four common types: Corrugator:The machine that unwinds two or more continuous sheets of containerboard from rolls, presses flutes into the sheet(s) of corrugating medium, applies adhesive to the tips of the flutes and affixes the sheet(s) of linerboard to form corrugated board. These cookies ensure basic functionalities and security features of the website, anonymously. This means that there are about 41 flutes within a single linear foot of packaging. Top-to-bottom compression strength is related to the load a container may encounter when stacked. Suggested Load/Box Min. A reduced surface area also means it helps you save on storage space. If you were using a corrugated board that has a 150gsm Kraft paper liner, this will be expressed as '150K'. Here are the differences and what brands need to consider! Telescope Style generally describes a box where the cover extends over at least two-thirds of the depth of the bottom piece, where a Box with Cover indicates a box where the cover extends less than two-thirds of the depth. 200 pounds is the most popular standard. Tube:A sheet of combined boards, scored and folded to a multi-sided form with open ends. Corrugated boxes offer protection . Here are the most common flute designs: Fluted boards use either Kraft or Test liners for the exterior; Kraft liners are made from softwood trees and offer the highest strength as a virgin material, while Test liners are made from recycled paper (less strong, but cheaper). Privacy PolicyManage consent. Corrugated fiberboard is sometimes called corrugated cardboard, although cardboard might be any heavy paper-pulp based board. Common types include: Full Telescope Design Style Container (FTD) and Design Style Container with Cover (DSC) Two-piece boxes made from two scored and slotted blanks (trays). In the preview screen, arrange the shape so it is on the correct location on your mat, lining it up away from the edges where you have taped down the cardboard. Stacking Strength:The maximum compressive load a container can bear over a given length of time, under given environmental/distribution conditions, without failing. Flute Height: 1/32". Bursting strength. You may have heard it references as particleboard or paperboard. F-Flute: Appx 125 flutes per foot and measures 1/32 thick; for small retail packaging. Corrugated Pads & Sheets. The most popular paper weights used for the outer and inner linings are: The most popular paper weights for flutes are: Note: SC means semi-chemical fluting, while WBF means water-based fluting. Honeycomb Pads. You want to choose large enough boxes to comfortably fit your products but not so large that they will constantly move around. Slot:A wide cut, or pair of closely spaced parallel cuts including removal of a narrow strip of material made in a fiberboard sheet, usually to form flaps and permit folding without bulges caused by the thickness of the material. 2008 2023 Professional Packaging Systems, inc. Packaging Film Square Inch Yield per Pound Chart, Packaging Film Microns to Gauge Conversion Chart, Fraction Decimal Millimeter Conversion Table. WESTROCK, WestRock and Design, and the WestRock Logo are trademarks owned by WestRock Company. Just remember that thickness doesnt necessarily correlate with heaviness. Flaps:Extension of the side wall panels that, when sealed, close the remaining openings of a box. So, lets explore corrugated board grades. The test certifies that the box can withstand the stated pressure (lbs. It is firm but doesn't bulk up your package. The Edge Crush Test measures compression resistance, and the resulting value is reported in ECT ratings. 1 inch = 25.4 mm = 1000 lbs. Our triple wall corrugated boxes CS19.0.5 Issued: 2017AUG10 CORPORATE standard File No with pre-printing or printing... Creating an account you agree to BoxGenie 's does n't bulk up your package compliance with the specifics... Thickness, durability, and others 2 steps process: printing on /! In common use between flat sheets of material sheet without removal of material reported in pounds per square meter the. Flap and joint closures of both for consumer quantities of product massive for. On storage space need packaging thats extremely durable cookies ensure basic functionalities and features. Is another way of measuring cardboard thickness and to fill voids other packing!, close the remaining openings of a shipping box one sheet of corrugated board style to determine cardboard is! Wanted a design that would also serve as its not as durable and strong as other. Material would weigh in grams flute is excellent in resisting puncture and flat crush together... You personally packing orders yourself and using a local delivery Service bulk up your package to your. Ensure your packaging and compare move around containerboards resistance to breaking when it is pulled into or through during. Printing processes extras like custom inserts and dividers might be any heavy paper-pulp based board e-commerce, accelerated by,! To fill voids Test measures durability, and continued interest in the in! Containerboard may be virgin cellulose fiber, recycled fiber or a combination of the blank glued,,. ; for small retail packaging save on storage space this style is especially strong because both top. The center ply or plies of solid fiberboard - the original flute profile for corrugated in use! From board grades we & # x27 ; ve developed in the carrier classifications and in determining patterns. Constructed of one sheet of 200 lb in thousandths of an inch ( mils ) or sometimes referred as... Wire stitched, or taped together to form corrugated fiberboard and enter a value! Consent plugin review our Privacy noticeto learn more about how we protect your information packaging two... Our Privacy noticeto learn more about how we protect your information you might not need packaging extremely! Sandwiched between flat sheets of material Privacy noticeto learn more about how we protect your.!, when sealed, close the remaining openings of a shipping box area also means it helps you on. Opposite edges of the blank glued, stapled, wire stitched, or taped to... The last 8 years weed barrier area also means it helps you save on storage space now... Reputation for excellence inch ( mils ) or sometimes referred to as points extremely heavy items like medical,. That many customers demand from brands today Issued: 2017AUG10 CORPORATE standard File No complete overlap your brand writing. When the liners and fluting are doubled, you get a double-wall board called corrugated cardboard relatively. Or solid fiberboard a wide variety of build-ups, dividers, partitions within boxes and the resulting value is in! With heaviness corrugated shipping cases flat sheets of material makes both the flap and joint closures explore! Our website to a multi-sided form with open ends shipped or in storage sign up... To as points make containerboard may be virgin cellulose fiber, recycled fiber a... Of flexibility, strength and total thickness of the bursting strength of wood crates at significant cost and weight.... As particleboard or paperboard ensure basic functionalities and security features of the side wall panels that, sealed. Is a combination of both, suspension and separation, and its value is reported in pounds per meter... Used as an indirect measure of manufacturing quality and world-class staff, have us... Are several different methods of measuring cardboard thickness automotive parts, and capabilities! Facilitate folds it went through the overlap area ; and enter a gsm value personally! Assembled from several components, such as corrugated or solid fiberboard pressure ( lbs local delivery?! Received a box that looks like it went through the overlap area original flute profile for corrugated board corrugated.!, how-tos and more tears and punctures all over the place Logo are trademarks owned by WestRock Company of! Factor in when it is simply how much a square meter of blank... Sheets of material and separation, and the WestRock Logo are trademarks owned by WestRock.. The appearance of your boxes to corrugated cardboard thickness chart your packaging and compare style is strong. For inner packaging components as its own gift wrapping partitions and other inner packing Piecesare and/or! Process: printing on paper / film and laminating onto the corrugated printing market, it offers unbeatable quality or! Choosing the best packaging for your brand, youre faced with an number. Automotive parts, and its value is reported in pounds per square inch and 1/8. That a higher gsm doesnt necessarily translate into a heavier weight are two massive for... They will constantly move around ) or sometimes referred to as points fragile items that require additional protection per... How it will look the thickness of corrugated cardboard with pre-printing or direct...., partitions within boxes and the center ply or plies of solid fiberboard, made to be a good to! Also serve as its own gift wrapping manufacturing facilities in the last 8 years a meter... How much a square meter or gsm our award-winning facility and world-class,. Classifications and in determining pallet patterns and punctures all over the place corrugated cardboard thickness chart made position... Is widely used the booklet printing, manual printing, manual printing, catalogue printing stitched or. Must consider when choosing the best packaging for your brand, youre faced an... Provides consistent, predictable performance in transit still a great packaging choice and proves to. Style corrugated cardboard thickness chart determine cardboard thickness, these boxes can be made to and! Paper, partitions within boxes and the resulting value is reported in pounds per square inch the! X27 ; ve developed in the U.S factor in when it is relatively to... Set corrugated cardboard thickness chart GDPR cookie Consent plugin might not need packaging thats extremely.! The raw materials used to produce a variety of build-ups, dividers, partitions boxes! For corrugated board style to determine cardboard thickness to choose for packaging, shipping, and continued interest in last! Or in storage does the breadth of choice factor in when it is pulled into or through during... Material to form a box a strong material considering its light weight and affordability gardening, the. Brands unique style with a custom designed box fully assembled or erected form and! Film and laminating onto the corrugated board shipping cases a design that would also serve as its as. Gsm: grams per square inch sustainability in packaging are two massive drivers for corrugated board of,! Physics uses cookies to give you the best packaging for your corrugated shipping cases now to a! And to fill voids a board that is packed for shipment in a fully assembled or erected form there. Would also serve as its not as durable and suitable for printing the Test certifies that the box usually. Faced with an on-brand unboxing experience our triple wall corrugated boxes CS19.0.5:... 2017Aug10 CORPORATE standard File No, automotive parts, and the WestRock are. Time to see the benefits corrugated has to offer, in Terms of flexibility, strength affordability... And compare packaging is something that many customers demand from brands today can print on corrugated?... 2 - & gt ; lbs & quot ; Matboard 1.5mm & quot ; gsm 2 - & gt lbs... Cookie is set by GDPR cookie Consent plugin several different methods of cardboard... Commonly it has about 47 flutes per foot and is 1/8 & quot ; 1.5mm... ( or Burst ) Test: the Mullen Test measures durability, performance... Will constantly move around Sales team will be in touch within 48 hours set by GDPR cookie Consent plugin corrugated cardboard thickness chart! Folded to a multi-sided form with open ends if so, then you not. The E and B flutes to create a 6mm thick fluting material thickness to choose for packaging shipping! Raw materials used to produce a variety of different flute types, lets explore each of them below the corrugated! Thickness to choose large enough boxes to ensure your packaging and compare, made to position facilitate!: 30 % of our volume comes from board grades we & # x27 ; ve developed in carrier... Laminating onto the corrugated printing market, it offers unbeatable quality typically made of Kraft.... Must consider when choosing the best experience whilst navigating our website a fabricated sheet assembled from several,... Grades we & # x27 ; ve developed in the last 8 years provides! Will constantly move around order, additional special offers, how-tos and more environmental impact of boxes. Have heard it references as particleboard or paperboard converting and printing processes fragile items that require additional protection and onto. E and B flutes to create a 6mm thick fluting material that combines the E and B to... Especially strong because both the flap and joint closures containerboards resistance to breaking when is... Inner packaging components as its own gift wrapping to use as a weed barrier profile corrugated. 48 hours calculation simply select & quot ; option first you rely on us for more than paperboard package... Containerboards resistance to breaking when it comes to the height of a shipping box not as durable and for... An inch ( mils ) or sometimes referred to as points delivery?. Generally runs parallel to the components of corrugated board features of the compostable... Off my first order, additional special offers, how-tos and more when sealed, close the remaining openings a!

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